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About UsFor customer oriented and technically designed industrial products at best possible prices, the clients choose CASTECH Foundries Pvt. Ltd. The company was established in the year 1993 as the renowned manufacturer and exporter of Stainless Steel & Super Duplex St. Steel Casting like with Investment, Shell and shell and Sand Castings Process.
The company is accredited for quality system as per ISO 9001:2000 and product approval according to PED and AD Merkblatt WO/TRD 100 And IBR Will Known. We are also O.E.M. service provider, who manufactures castings by Investment (Lost Wax) Process, Shell Process and CO2 Molding Process for Steel, Alloy Steel and Super Alloy metal grades. Our production Capacity is 700 metric tones/annum and job handling capacity from few grams to 160 kg single piece. The company can take up the capacity of weight range from 40 gm to 65 kg for Investment casting and 2 kg to 160 kg for Sand casting per single piece component. With a well automated production facility, we score high on quality & export our products in countries like Germany, USA, UK, & Gulf Countries. We have in-house NDT / Test facilities which help us in maintaining the superior quality of the products through various quality procedures.
Product Range
With the memberships of Engineering Export Promotion Council (EEPC) and Research Executive Agency (REA), we have become one of the leading manufacturer and exporter of various products. The array of our products includes our production Capacity is 700 metric tones/annum and job handling capacity from few grams to 160 kg single piece. The company can take up the capacity of weight range from 40 gm to 65 kg for Investment casting and 2 kg to 160 kg for Sand casting per single piece component.
Metal: ASTM STANDARD: ASTM A 216 :WCB, WCC
ASTM A217: WC6. WC9, WC5,WC12, CA15 ASTM A351 / 743 : CF8.CF8M.CF3,CF3M,CN7M,CK3MCUN ASTM 3A352 : LCB, LCC, CA67M ASTM 487 : 4C, 4D. ASTM : 494 : M35-1(MONEL), CW6M,CW6MC, CW2M,
W12MW,CU5MCuC,M12MV,CY40:
ASTM A-890/895 1A,1B, 4A, 5A,6A
As per DIN Standard:
1.0619, 1.7357, 1.7363, 1.1138, 1.5419, 1.4306, 1.4408, 1.4308, 1.4581, 1.4470, 1.4404, 1.4517, 1.4460, 1.4552, 1.4539, 1.6902, 2.4686, 2.4685, 2.4665, 2.4365, 9.4602, 9.4660, 9.4539 Services We OfferIn addition to the products, we also offer various services to our customers, which helps us in building a strong relationship with them. The services which we offer to our clients are as follows:
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Chemistry
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Controlled
Carbon, Phosphorus & Sulfur as per customer’s and their
Inspection requirements.
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Dual
Certification
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We
can provide Dual Certification for ASTM & DIN Grade for same
heat / grade as per customer’s requirements
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Impact
Testing
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Room Temp. to (-) 196oC
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Corrosion
Test
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- Inter
Granual Corrosion Test (IGC) of all practice A, B, C, E and G48 as per ASTM.
- Inter Granule Corrosion Test (IGC) Of all practice Like A, B, C, E and G48 as per ASTM.
- Pitting
Corrosion Test at Various Temperatures.
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Sour
Application
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Our
Foundry has been approved by our customer for supply of Carbon
Steel & Duplex St. Steel castings for Sour Application
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Third
Party Inspection (Certificate as per EN 10204 – 3.2)
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We
undertake order requiring third party witness, Inspection &
Testing as per 3.2 Control of Ferrite Phase in Duplex St. Steel as
per specific requirements
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Quality Policy
We at Castech, always ensure Total Customer Satisfaction...
- By implementing reliable & Upgraded Technology driven process capable of delivering quality product just on time to customer satisfaction with Cost Effectiveness.
- Establish dynamic program of continual improvement at all aspects of operation.
- By creating and preserving working environment, which facilitates active participation of all participants in Quality Management System.
Non-Destructive Tests
- Radiography Testing (Iredium 192 Source).
- Dye Penetration Test.
Destructive Tests
- Inter Granular Corrosion Testing.
- Brinnel Hardness Testing.
- Charpy Impact Testing (up to -196° C)
- Computerised Universal Tensile Testing
Infrastructure
We have robust infrastructural setup which helps us in fulfilling the bulk orders on time. We use latest technology to ascertain that our products are the best in the market and deliver the quality output. To develop the best products, we have various facilities for specific processes. A brief of it is as follows:
Manufacturing Facility Set of Wax injection presses capable to produce 30 MT of Investment casting per month and all other allied shelling equipments to process same within lead time.
Shell / Sand Process Set of Semi Automatic (with PLC based controls) Electro-pneumatic Shell Molding equipments like Molding m/c, Core Shooter, Fuser etc capable of producing 30 MT casting per month is available.
Melting Pouring Set of Induction Melting furnace, 175 kw power control panel and 2 no of Crucible; 2 no of 300 kg and 1 no of 100 kg capacity is available with all the allied accessories in well maintained condition
Fettling Heat Treatment
In addition to these processes, we use following latest machines to manufacture Stainless Steel & Super Duplex St. Steel Casting:
- UTM Machine
- Spectrometer
- Hardness Machine
- Gas Fired Heat Treatment Furnace with 6 point Thermocouple
- Inductotherm Make Induction Furnace with two crucible of 300 and 1 crucible of 100 kg. Capacity
- Swing Table Shot Blasting Machine with 300 kg capacity
- Thumblast Shot Blasting Machine with 250 kg capacity.
Our Valuable Clients
By integrating people, material, processes and equipment into a powerful and well managed production house, we deliver the products as per customer's specifications. Due to excellence in the field, we have gained a good reputation in the market with our clients like:
Major Overseas Customers | FLOWSERVE - SULPHUR SPRINGS | ANVIL INTERNATIONAL INC. | | GESTRA AG | NAF AB | | LLEAL S.A. | INOXPA, S.L. | | SPIRAX SARCO | FLUOROSEAL INC. | SPIRAX-SARCO LIMITED
| MANZINI F.LLI DI TEODORO SRL | | KLINGER S.P.A. | PIBIVIESSE S.R.L. | | FACES SPA | A.S.T. SPA | | PERAR S.P.A. | VALGASKET S.R.L. | | ITALMEC S.R.L. | VARISCO POMPE S.R.L. | | CARRARO SRL | C.D.R. Pompe S.p.A. | | KLAUS UNION GMBH & CO. KG | TYCO FLOW CONTROL PACIFIC PVT. LTD.
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Major Domestic Customers | KIRLOSKAR BROTHERS LTD. | NSSL LIMITED | | ECONO VALVES PVT. LTD. | FLOWSERVE (I) CONTROLS P. LTD. | | THERMAX LTD. | VIRGO VALVES & CONTROLS LTD. | | VORTEX SYSTEMS | CHEMTROLS Samil (India) Pvt. Ltd. | | KROHNE MARSHALL PVT. LTD. | FORBES MARSHALL ARCA PVT.LTD. | | KLAUS UNION ENGINEERING P. LTD | TYCO VALVES & CONTROLS INDIA PVT.LTD. | | VALVES INDUSTRIES | HAWA VALVES (INDIA) PVT. LTD. | Why Us?In the time period of more than 8 years, we have achieved a remarkable progress in the field of manufacturing grades steel castings. Our range is highly efficient, cost effective and dimensionally accurate. Our warehousing facility helps us to store goods in bulk quantity and enables us to meet urgent requirements of our customers. Owing to these reasons, we have attained the confidence of our clients: - High tensile strength
- Dimensional accuracy
- Good flexibility
- Specific configurations
- Durability
- Available at competitive prices.
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