A
leading organization in manufacturing & exporting an extensive range
of casting, investment casting, sand casting, shell casting, die
casting, machine casting, valve casting, ball valve casting, etc...
About Us
For customer oriented and technically designed industrial products at
best possible prices, the clients choose CASTECH Foundries Pvt. Ltd.
We have served different industrial sectors, government bodies and
private sectors with our vast range of products as one of the most
prominent names in the investment casting industry.
We as a manufacturer and exporter, excel in the development of
casting
and components in Steel, Alloy Steel and Super Alloy metal grades,
Super Duplex St. Steel Casting through Investment (Lost Wax) Process,
Shell Process and CO2 (sand) Molding Process. The resultant products
are thus, not only high on quality but also on durability, performance
and strength. We offer diverse machinery parts, spare parts, precision
engineering parts, investment casting parts for different machines,
thus scaling almost every industry.
Our transparent business ethics and honest trade dealings have earned
us the trust and support of numerous clients across the world. And
their trust reflects in the repeat orders bestowed upon us from time
and again. We have always achieved maximum levels of customer
satisfaction as we operate on the basis of an in-depth understanding of
clients' requirements and market demands.
The company is accredited for quality system as per ISO 9001:2008
and
product approval according to PED and AD Merkblatt WO/TRD 100 And IBR
Will Known foundry.
Product
Range
The array of our products includes our production Capacity of 700
metric tones/annum and job handling capacity from few grams to 160 kg
single piece. The company can take up the capacity of weight range from
40 gm to 65 kg for Investment casting and 2 kg to 160 kg for Sand
casting per single piece.
- Valves & Fittings castings : Ball Valve Parts
castings , Gate
Valve castings, Butterfly Valve castings, Solenoid Valve castings, Non
Return Valve castings, Actuator Mounting Valve casting, etc.
- Industrial Pumps & Pumping Equipment castings :
Impeller
casting, Bowl castings, Diffuser casting, Stuffing Box casting, Front
& Rear Bearing casting, Housing casting, Suction & Discharge
Casing casting, Gland Plate casting, etc
- Boiler
Mountings & Accessories castings : Steam Boiler Parts,
Thermal Boiler Parts, Oil Boiler Parts, Gas Boiler Parts, Coal Boiler
Parts, Boiler parts casting like Split ring Castings, bubble cap
castings, Tube spacer casting, Mounting bracket casting, Mounting lug
casting, Link guide casting, guide plate casting, Support plate
casting, Burner Spares casting, etc
- Compressor
Parts castings: Cover Plate casting, Valve Plate
casting, Pressure Plate casting, Valve Assembly, Different Types of
Guides casting, Lever casting, etc.
- Dairy
Equipments castings : Clamp, Ferrule, 2-Way Valve Body, 3-Way Valve
Body, Cock, Din Nut, etc.
- Automobile
Industry castings: Rocker Arm casting, Pre-combustion
Chamber casting, Gear Shifter casting, Water Pumps Body casting, Gland
casting, Elbow Side Plate of Engine casting, Timing Belt Pulley
casting, Connecting Rod casting, etc.
- Textile
Machinery, Spares & Components castings: Chain Link
casting, Funnel casting, Roller assembly casting, Spare Parts for
Weaving Machine casting, Sulzer Machine casting, etc.
- Cooling Towers & Chilling Plants castings: Yoke
casting,
Housing casting, Flange casting, Lever casting, Main Body casting, SS
Nozzle casting, SS Nipple casting, etc.
- Air
Conditioning Equipment castings: Piston for Compressor
casting, Lever casting, Valve Plate casting, Cover Plate casting,
Different Types of Nuts casting, Impeller casting, Automotive Parts of
casting, etc.
- Pharmaceutical Equipment
& Machinery castings: Different
types of Cylinders casting, Dosing Block casting, Lever casting, Color
Flange casting, Labeling Machine Parts casting, Filling Machine Parts
casting, Valve Body casting, etc.
- Crimping
Tool Industries castings: Toggle Clamp casting, Tricolor
Clamp casting, Speed Nut casting, Lock Nut casting, Check Nut casting,
Gland Nut casting, etc.
- Diesel &
Gas Turbine Equipment castings: Diesel Engine Parts
casting, Fuel Injection Equipment, Nozzle casting, Element casting,
Drain Valve casting, etc.
- Electric
Engineering Industry: Junction Box casting, Housing
casting, Electric Panel Lever casting, Different Types of Glands
casting, Other Electric Goods & Components of casting, etc.
- Earth Moving Machinery castings: Chain Link casting,
Gear
casting, Fork casting, Lever casting, Socket Jaw casting , Generator
Parts casting, etc.
- Food Processing
Machinery castings: Food Processing Machine
Parts, Packing Machine Parts, Oil Filling Equipment, Printing Machine
Parts, Pulse Mill Machine Parts, etc.
- Hydraulic
Products & Equipment castings: Hydraulic Machine
Parts, Fittings, Nipple, Valve, Needle, Chemflow Control Parts, Pipe
Flow Control Parts, etc.
Services We
Offer
In addition to the products, we also offer various services to
our customers, which helps us in building a strong relationship with
them. The services which we offer to our clients are as follows:
|
Chemistry
|
Controlled
Carbon, Phosphorus & Sulfur as per customer’s and their
Inspection requirements.
|
|
Dual
Certification
|
We
can provide Dual Certification for ASTM & DIN Grade for same
heat / grade as per customer’s requirements
|
|
Impact
Testing
|
Room
Temp. to (-) 196oC
|
|
Corrosion
Test
|
- Inter
Granual Corrosion Test (IGC) of all practice A, B, C, E and G48 as per ASTM.
- Inter Granule
Corrosion Test (IGC) Of all practice Like A, B, C, E and G48 as per
ASTM.
- Pitting
Corrosion Test at Various Temperatures.
|
|
Sour
Application
|
Our
Foundry has been approved by our customer for supply of Carbon
Steel & Duplex St. Steel castings for Sour Application
|
|
Third
Party Inspection (Certificate as per EN 10204 – 3.2)
|
We
undertake order requiring third party witness, Inspection &
Testing as per 3.2 Control of Ferrite Phase in Duplex St. Steel as
per specific requirements
|
Quality
Policy
We at Castech, always ensure Total Customer Satisfaction...
- By implementing reliable & Upgraded
Technology driven process
capable of delivering quality product just on time to customer
satisfaction with Cost Effectiveness.
- Establish
dynamic program of continual improvement at all aspects of operation.
- By creating and preserving working environment, which
facilitates
active participation of all participants in Quality Management System.
Non-Destructive
Tests
- Radiography Testing (Iredium 192 Source).
- Dye Penetration Test.
Destructive
Tests
- Inter Granular Corrosion Testing.
- Brinnel Hardness Testing.
- Charpy
Impact Testing (up to -196° C)
- Computerised
Universal Tensile Testing
Infrastructure
We have robust infrastructural setup which helps us in fulfilling the
bulk orders on time. We use latest technology to ascertain that our
products are the best in the market and deliver the quality output. To
develop the best products, we have various facilities for specific
processes. A brief of it is as follows:
Manufacturing Facility
Set of Wax injection presses capable to produce 30 MT of Investment
casting per month and all other allied shelling equipments to process
same within lead time.
Shell / Sand Process
Set of Semi Automatic (with PLC based controls) Electro-pneumatic Shell
Molding equipments like Molding m/c, Core Shooter, Fuser etc capable of
producing 30 MT casting per month is available.
Melting Pouring
Set of Induction Melting furnace, 175 kw power control panel and 2 no
of Crucible; 2 no of 300 kg and 1 no of 100 kg capacity is available
with all the allied accessories in well maintained condition
Fettling Heat Treatment
In addition to these processes, we use following latest machines to
manufacture Stainless Steel & Super Duplex St. Steel Casting:
- UTM Machine
- Spectrometer
- Hardness Machine
- Gas Fired
Heat Treatment Furnace with 6 point Thermocouple
- Inductotherm Make Induction Furnace with two crucible of 300
and 1 crucible of 100 kg. Capacity
- Swing
Table Shot Blasting Machine with 300 kg capacity
- Thumblast Shot Blasting Machine with 250 kg capacity.
Why Us?
In the time period of more than 8 years, we have achieved a remarkable
progress in the field of manufacturing grades steel castings. Our range
is highly efficient, cost effective and dimensionally accurate. Our
warehousing facility helps us to store goods in bulk quantity and
enables us to meet urgent requirements of our customers. Owing to these
reasons, we have attained the confidence of our clients:
- High tensile strength
- Dimensional accuracy
- Good
flexibility
- Specific configurations
- Durability
- Available at
competitive prices.
|
